The entire established heat treatment line is composed of :
Automated Feeding Equipment →Front Washer→ Hardening Furnace → Oil quenching tank →
Rear Washer → Tempering furnace→CZPT Management Cabinet, and many others.
The consumer can compose the remedy line flexiblely thanks to diverse calls for.
Ongoing Wire-Mesh Belt CZPT & Gas Controlled
Heat-Treatment Furnace9-800*10000*100 mm Series) For instance
Buyer's CZPT Specifications
1)Goods and content: Chilly forged/Scorching forged fasteners manufactured of SCM440/435,AISI 15B41,15B25 and other alloy steel substance.M6 DIA to M30 DIA, Prolonged 10mm to 350mm and equivalent inch measurements as properly.
two)Capacity : Low/Medium carbon alloy steel merchandise @ 800-1000kgs / hr
3)Hardness band: +/- 2 HRC @800- 1000kgs/ hour in both hardening & tempering
four)CP variation : +/- .03
two. Furnace composition
1) Magnetic belt type feeder
2) Fat device
three) Front degreasing & washing tank
four) Dephosphating tank
5)Entrance degreasing & washing tank with drying
6) Constant bright carburizing quenching furnace(primary furnace)
7) Quenching cooling oil tank
eight) Dumping device
nine) Rear degreasing & washing tank with blower
10) Tempering furnace
eleven)CZPT layer dyeing tank with drying unit
12) Oiling equipment
thirteen) CZPT control cabinet
For the duration of manufacturing the output electrical power of hardening furnace is about 50%---60% of the rated power while the output electrical power of tempering furnace is about forty%-fifty% Of the rated energy.
3. Major features about Gear
one) The rated electrical power: about 660KW, Auxiliary Electricity: about 150KW.
Carburizing quencing Furnace=410KW,Tempering Furnace=250KW.
two) The Size of the entire equipment is about 66 meters
three) Overall fat: about 78 tons
four) Services Parameter: a few-section recent, enter energy voltage of 415V±5% and
50Hz frequency. 220-250V 50Hz frequency
five) Carburizing quenching Furnace 820ºC---920ºC, Quenching cooling oil Tank sixty-80ºC, Tempering Furnace 300ºC---650ºC,Dephosphating tank 70-90ºC,degreasing & washing tank sixty-80ºC
four.2 Front degreasing &washing tank
This system is open structure. The function parts soak in the sizzling water to clean the oil and impurities. It is composed with the degreasing tank, driving method, spray technique, oil-water separator skimmer, filter device and many others.
This device is open construction. This gadget is composed with Dephosphating tank,
transmitting belts, reduction gear, chain, chain wheel, transducer. The dimensions of
tank can be choosed by potential of dealing with operate pieces. The heating gadget,
transmitting belts, chains are adopts SUS304 stainless metal. The operate items
which in the feeding machine fall into the dephosphating tank equably to wipe out
the oxide of perform items 's floor ,by this the surface area of perform pieces are smmoth. Then operate
items are send to washing equipment by transmitting belts for cleansing the raffinate.
four.four. Entrance degreasing & washing tank with drying
This system is open up structure. The operate pieces soak in the hot drinking water to clear the oil and impurities. It is composed with the degreasing tank, driving system, spray technique, oil-water separator skimmer, filter unit etc.
4.five. Constant bright carburizing quenching furnace(main furnace)
This sort of carburizing Furnace is the principal system of the production line, it is primarily composed of furnace protect, mesh belt conveyor technique, roller transmission, warmth preservation content, heating components, furnace admirer circulating device, fuel cracking control gadget, perform parts dropping device and temperature management gadget.
4.nine. Tempering furnace
The tempering furnace is composted of include, feeding shelf, wire mesh belt driving
gadget, materials of hot insulation, heating apparatus, circulating admirer apparatus,
discharging rack, and Temperature management apparatus. There are 5 high velocity
mixing supporters on top of furnace, which can make the convection recent to ensure the
temperature uniformity inside the furnace, modest hardness stability of work parts and
shade uniformity after tempering.
In order to keep away from the huge temperature drop, We make the electricity density of first zone
and 2nd zone intently. The belt travel transmitting by Cycloidal Pin Equipment Speed
4.10.CZPT dyeing tank with drying system
This gadget is double open up structure. Tank capability is about8M3,depth is 2.3m with
cooling & heating perform. It can management cooling liquid temperature in set assortment
immediately, to guarantee bolts dyeing uniformly and drying. Then the function parts
transmitting by belts to dry by drying device.
four.eleven.CZPT oiling device
This unit is composed with frame, immerse horizontal tank and transmitting belt. The spray program flame plating the oil on the perform pieces ,then it avoids the spare oil by robust blower, meanwhile saving the oil.
This is the requirements of 1 tons furnace.
we can make the program according to your requirement .
For any questions,please feel cost-free to contact me.
We will offer the most ideal machine for you and give you the very best value.
we have engaged in exporting far more than 20 a long time. we will give you the best supportation and recommendations.
cellular:86~thirteen 0571 88828 13858117778204631239