High Efficiency Full Automatic Die Cutting and Creasing Machine for Carton Sheet

QMY1200P/1300P/1500P Computerized Die-slicing and Creasing Machine(Entrance Lead Feeding with Stripping Unit)

  • Primary characteristics:
  • The Bobst variety lower structure helps make the slicing system movement like a scissor, it will realize a full and simpler lower.
  • Main worm equipment makes use of alloy copper content, right after the knowledgeable operator's handbook scraping therapy and stringent standard tests, it can ensures the driving elements 10 several years existence.
  • The primary chains undertake imported British Renold model, the distinctions of ten chains are less than .2mm.
  • The join amongst gear box and driving shaft adopts sleeve and pin construction ensuring a sturdy connection.
  • Technical specs:
Model Device QMY1200P QMY1300P QMY1500P
Max. Paper Size  mm 1200X780 1300X960 1500X1100
Min. Paper Dimensions mm 350X350 400X400 500X400
Max. Die-slicing Dimension mm 1180X760 1280X940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T three hundred three hundred three hundred
Max. Paper Thickness mm 1-seven one-7 one-7
Die-chopping Precision mm ±0.5 ±0.5 ±0.five
Total Electrical power KW 32.5kw 32.5 36.5
All round Dimension mm 8600X4000X2350 9100X4250X2345 9600X4700X2400

 
 
 

  • Attributes of the device:

Main Functions:

  • The Bobst variety cut framework makes the slicing platform motion like a scissor, it will comprehend a complete and less complicated cut.
  • Main worm gear employs alloy copper material, after the skilled operator's handbook scraping treatment method and rigid regular tests, it can makes certain the driving parts ten several years daily life.
  • The major chains undertake imported British Renold model, the variances of ten chains are less than .2mm.
  • The hook up between equipment box and driving shaft adopts sleeve and pin composition making certain a sturdy link.
    • Velocity:  

 
The device adopts frequency controller to accomplish stepless pace acceleration which can attain to 5000 instances for every hour. Throughout true creation, it can normally run at 3600 to 4200 times for every hour according to the high quality of the board. If the quality of the paper is excellent, a very good operator even can run the machine at highest speed.

  • Basic safety:

 
As it is revealed in the picture of the equipment, the device adopts rear component paper feeding approach which keeps the operator absent from the die-reducing portion. The mounting and adjustment of the die plate is also completed outside the house of the die-slicing part with sensors and detectors at die-slicing component to make sure that the equipment can not be commenced when the die-cutting plate is at adjustment standing.
 
Apart from the sensors at die-chopping portion, there are sensor or approach switches at window component to make the total equipment at checking position to make sure its basic safety.
 

  • Operation convenience:

 
There is Man-device interface mounted in the control panel which will shows the safety position of the machine as properly as malfunctions to facilitate the operator. Digicam is also put in in front of the operator for him/her to keep an eye on the procedure standing at the delivery element.
 
 

  • Major Constructions and Crucial Content Utilized

 

  • Four Principal Huge Parts:

They are: base station, transferring platform, upper platform and equipment wall. The bottom station is produced of gray cast iron -HT 200 the relocating platform is ductile iron - QT 42-ten and the device wall is high quality A3 steel.

  • Main Travel:

 

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a shifting set to make certain steady pressure out set which is not considerably less than three hundred tons.
 

The content for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC 45-50. the material for the worm is copper alloy - ZQAL9-four.
 
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-three.
 

  • Die-cutting and Creasing Element:

 
The push is transferred by way of crank rod to pendulum which will bring the shifting system to transfer up and down to get to die-minimize and creasing purpose.
 
The pendulum is created of substantial good quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm - completely stick to the specification of 1080 variety automated die-cutting and creasing equipment. In comparison with automatic die-reducing and creasing machine which is used for cardboard die-reducing, this variety of automated die-slicing and creasing machine is primarily employed for corrugated board which wants significantly less stress for die-chopping, in this case fairly some producers have created more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and greater diameter on its shaft to make our equipment previous for a longer life.
 
 
The die-cutting plate utilizes 7 mm seventy five Crl plate which has far more hardness and daily life span than the manganese plate.  
 

  • Board Conveying:

 

 
It adopts three-cam intermittent positioning device to ensure the boarding conveying accurate and secure.
The equipment makes use of gripper bar sort with 12A prolonged joints chain which is significantly less in fat and considerably less shock to the intermittent device below the precondition to make sure the energy of the chain. The manufacturer of the chain is Renold U.K with high precise and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in fat and higher in toughness.

  • CZPT Portion

 
 

 
The electrical components are created and assembled according to the CZPTpean CE standard and makes use of planet broad recognized brand goods.
 

  • Set up of Die

 
 
 
 
The die mounting and dismounting adopts aspect withdrawing ways which time conserving and easy for procedure.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer's guidance.
The chase locking is pneumatic which is simple, practical and trustworthy.
 

  • Particular Figures of Our Machine:

 

  • Clever And Specific Entrance Lay Style:

 

Compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its highest situation.
 
CZPTly the producers will set up sensors on this element to end the machine when the paper is fed abnormally to the entrance lay. Even so, when the equipment is managing at the high velocity, the inertia will bring the machine to run for a even though to make the front lay to its greatest stage and then also damage the front lay and the gripper bar.
 
Our particular design is that when the irregular board feeding happens and being detected, the entrance lay can in no way reaches to its optimum point which tends to make free of charge from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
 
As it is our specific design, so there is no image to be revealed listed here.
 

  • None-quit Amassing device

   At the supply component, when the board is lower to be about one meter, the device will thrust
the die-reduce board pile out of the equipment delivery element so that it is easy for the operator to draw them to the specified location CZPT the need to have of stopping the machine .
 
 
 
                    

 

  • Front-lead Feeding Part

   The equipment adopts patent technological innovation of front-lead feeding structure, which can successfully stop and decrease damages to the surface area of printed sheet. Geared up with powerful blower, even paper is bending deformation, can feed paper smoothly.
 
 
 
 
 
 
 
 

 
 

  • Stripping Part  

    (a) The equipment is 50 percent striping which can strip off 3 - edge squander and center holes of the board.
(b) There are upper chase, middle chase and reduce chase exactly where the male, elastic block and
woman die are positioned to strip off the squander.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

  • Configurations:

 

Title Brand and Origin Remarks
CZPT SKF Swiss Essential element
IKO Japan or HangCZPT, China Not crucial element
Chain Renold U.K Major Chain ( Discrepancy of less than .two mm for per 10 chains of equipment chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photo CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Male-machine Interface Delta  
Pneumatic Areas Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

High Efficiency Full Automatic Die Cutting and Creasing Machine for Carton Sheet